Are castellated beams more expensive than standard steel joists?
Short answer: No. Castellated beams are cost-competitive with standard joist systems—and often more economical when factoring in long spans, reduced materials, and faster installation. Their higher strength-to-weight ratio frequently translates into savings in total installed cost.
Can castellated beams support metal decking and hybrid roof systems?
Absolutely. Castellated steel beams by Next Level Steel are engineered to accommodate metal deck roofing and hybrid roof systems, making them versatile for commercial, industrial, and tenant improvement projects.
What is the maximum span for castellated beams?
Our standard castellated beams span up to 60 feet. With strategic girder orientation—such as in warehouse speed bays—we can achieve spans of 100+ feet.
What are the typical lead times for castellated steel beams?
Lead times vary by project scope, but our standard delivery window is 3–4 months. At Next Level Steel, our proprietary fabrication process and high-capacity production line ensure reliable and quick turnaround, especially compared to custom-build joist systems.
How many square feet can be covered per day?
Our production and erection capabilities enable us to cover approximately 12,000 to 15,000 square feet per day—keeping your project on schedule without compromising quality.
Why are castellated beams better than standard steel joists?
Castellated beams offer several distinct advantages:
- Longer spans without increasing beam depth, ideal when headroom is limited or an open aesthetic is desired
- Greater strength and structural performance, often outperforming traditional joists in load-bearing scenarios
- Cost efficiency, driven by material savings, installation speed, and reduced field labor
Additional Benefits of Castellated Beams by Next Level Steel
Looking for more reasons to specify castellated steel beams? Explore how our beams deliver benefits in these critical areas:
| Key Benefit | Details |
| Structural Versatility | Span farther with fewer supports; ideal for warehouses, offices, garages |
| Tenant Improvement (TI) Friendly | Web openings accommodate MEP routing without costly penetrations |
| Future-Proof & Eco-Conscious | Support rooftop solar or additional loads without structural modifications; uses less steel, reducing carbon footprint |
| Faster Installation | Reduced weight and integrated features boost erection speed and lower labor costs |
For deeper insights, don’t miss our comprehensive blog post: Castellated Beams: The Future of Steel Construction, which details cost savings, eco-benefits, and why you should build smarter with Next Level Steel.
Ready to Get Started?
Next Level Steel is the only mass producer of castellated beams in Arizona, serving clients nationwide with advanced fabrication, competitive lead times, and future-ready design solutions.
Got a project in mind? Contact us today for specifications, quotes, or technical support from our expert engineering team.
