Why Choose Castellated Beams from Next Level Steel?
Build faster. Save more. Build greener.
At Next Level Steel, our state-of-the-art castellated steel beam systems redefine structural performance and project efficiency across the U.S.
Castellated beams—distinguished by their distinctive hexagonal openings—are crafted by precision-cutting and welding traditional steel I-beams into a staggered pattern. This “castle-quotient” pattern boosts depth and strength while reducing weight, offering a powerful yet lightweight solution for modern construction.
The History Behind Castellated Beams
Emerging from post-World War II steel shortages, castellated beams were a creative workaround: engineers cut standard I-beams, reassembled them to increase depth, and retained exceptional strength, without increasing steel usage. Over decades, they’ve evolved into a familiar fixture in structural engineering.
Next-Level Benefits of Our Castellated Beam Systems
- Superior Strength & Long Spans
Taller and stronger than standard I-beams, our castellated beams span greater distances and accommodate heavier loads, ideal for large-scale rooftops and open-floor designs. - Faster, More Efficient Erection
Our proprietary fabrication and dedicated production line enable quicker lead times—typically 3 – 4 months, significantly faster than traditional joist systems. - Material Savings & Elevated Efficiency
Achieve deeper beams with the same (or less) steel. This enhances structural efficiency while reducing material costs. - Tenant-Improvement (TI) Ready & MEP-Friendly
Web openings simplify routing for plumbing, electrical lines, and HVAC services—eliminating the need for additional penetrations and allowing lower floor-to-floor heights. - Future-Proof & Solar Ready
Engineered to support rooftop solar, HVAC upgrades, or other retrofit technologies without additional structural work, making your building truly future-ready. - Sustainable Construction
With up to 40% more moment-carrying capacity using no extra steel, castellated beams deliver strong performance and lower carbon footprint, making them an environmentally sound choice. - Versatile Applications
Perfect for industrial and commercial structures—like parking garages, warehouses, office buildings, and large retail centers—where strength and flexibility steer success.
Why Next Level Steel Leads the Way
- Arizona’s Only Mass-Producer of Castellated Beams
Our streamlined, high-capacity fabrication process sets us apart, and allows us to serve clients nationwide with fast fabrication and delivery. - Proprietary Technology Meets Precision
We leverage cutting-edge machinery and refined workflows to deliver consistency, strength, and custom performance on every project. - Expert Engineering Support
From design and spec assistance to calculating tenant improvement needs, our team is ready to support architects, contractors, and developers from concept through completion. - Commitment to Sustainability
Our eco-conscious production aligns with modern green building goals, delivering minimal waste and maximized performance.
Ready to Elevate Your Next Project?
Select Next Level Steel for castellated beams that deliver structural excellence, project savings, and future-ready flexibility. Reach out today for detailed technical specs, product samples, or to request a quote.
